Gray iron casting machine quality including machine casting
appearance quality, gray iron casting machine inner quality and
machine tool castings use quality. Refers to the appearance
quality of the gray iron casting machine surface roughness,
surface defect, size deviation, shape deviation, weight
deviation; Inner quality mainly refers to the machine tool
castings chemical composition, physical properties, mechanical
properties and metallographic structure and in machine casting
internal hole, crack, inclusion, segregation, etc; Use quality
refers to the machine tool castings under different conditions
of work endurance ability, including wear resistance, corrosion
resistance, resistance to chill shock hot, fatigue, shock
absorption properties and cutting resistance, weldability and
process performance.
Machine casting quality of mechanical products has great
influence on the performance. For example, machine casting
abrasion resistance and dimensional stability, directly affects
the precision of the machine tool to keep life; All kinds of
pump impeller and casing and hydraulic parts inner chamber size,
type line accuracy and surface roughness, directly influence the
pump and hydraulic system work efficiency, energy consumption
and the development of corrosion, etc.; Internal combustion
engine cylinder block, cylinder head, cylinder, piston ring,
such as pipe casting strength and resistance to chill shock hot
sex, directly affecting the working life of the engine.
Influence factors on the quality of the gray iron casting
machine are those?
First, the manufacturability of machine casting design. Machine
casting design, besides according to the working conditions and
metal material performance to determine machine casting
geometric shape, size outside, still must from casting alloy and
casting process characteristic point of view to consider the
rationality of the design, i.e., the apparent size effect and
solidification and shrinkage, stress, in order to avoid or
reduce machine casting composition segregation, deformation,
cracking and other defects generation;
Second, the reasonable casting processes. According to machine
casting structure, the weight and size, casting alloy
characteristics and production conditions, choose appropriate
parting surface and modelling, core making method, setting up
reasonable casting steel, cold iron, riser and gating system,
etc. To ensure that you get the high quality machine casting;
Three, casting machine cast with the quality of the raw
materials. Metal charging, refractory materials, fuel, additive,
inoculant and casting sand, sand adhesive, paint, etc of the
quality of the material not standard, can make the machine tool
castings produced porosity, pore, slag inclusion, adhering sand
casting defects such as, affect the appearance quality and
internal quality, serious worsened machine casting scrap;
Four, machine casting process, to make the reasonable machine
casting process procedures, improve the technical level of
workers, machine casting procedure to get the right
implementation.
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