More and more casting applications are making effective use of
aluminum as a metal as it is not only superior in performance but
also offers low cost-to-production ratio as well as are light in
weight. The use of aluminum metal also allows providing highly
engineered & complex parts that are conducive, lightweight,
corrosion-resistant as well as versatile, thus finding application
in many industry applications.
Aluminum castings presently find application in a wide range of
industrial applications. Other than being used by power generation
equipment manufacturers, it is also used in the manufacturing
processes of electrical and other associated industries. With
present facilities of modern foundry, pattern shop & machine shop as
well as arrangements for heat treatment & ultra-sonic tests also
helps us to improve quality of castings everyday and deliver utmost
satisfaction to our esteemed customers.
Our Expertise
As leading partners in the field of Aluminum Die Casting, Machined
as well as Painted Assemblies, we successfully combine together
latest technologies/platforms as well as rich experience gained in
flawlessly handling the High Speed & High Precision Machining
Centers. Our expertise also lies in offering turnkey production
solutions that include but are not limited to tooling, machining,
casting, pressure testing, mold alteration, plating, powder coating
as well as assembly.
Casting Processes
We hold expertise in undertaking aluminum casting production using
following processes
No-Bake
This is commonly referred to as air-set process that uses chemically
bonded sand for producing medium to very large castings. Here, the
best part-to-part dimensional accuracy can be successfully achieved
on large complex castings. Other than this, large to medium size
cores can are also be manufactured using this process.
Most Efficient Sand Casting Technology Used
Expertise in Handling Larger More Complex Castings
Expertise in Creating High Strength Molds
Dry Sand
This molding process is used for intricate aluminum castings where
refractory coating can also be applied to parting line surface for
improving strength as well as heat-resistant characteristics.
Semi-Permanent Mold
This mold casting process allows castings in range from ounces to
more than 100 lb. Further, various complex shapes can also be cast
out using Aluminum alloys as well as these metal castings can also
be cored.
Permanent Mold
These permanent molds make use of various Hall & Stahl hydraulic
tilt pour machines. The use of this technique helps in reducing
metal tumbling during pouring, thus resulting in superior metal
quality.
Testing Done
In the field of Aluminum Castings, customer’s quality requirements
are ever increasing. Our experience and expertise in such castings
adds to our ability to offer competitive solutions that meet the
defined finish and production time line. For achieving flawless
finish quality, some of the tests that are conducted from our end
include:
Simulation and Analysis Tests
Use of advanced simulation & testing software gives us advantage of
testing all tools designed for gate design, cast fill, over flow
design This process is achieved by conducting mould fill simulation
as well as thermal analysis of designs at actual production
parameters
This ensures good cast-ability as we are well aware of optimum
machine parameters.
Other than this, the other quality testing done from our end
include:
Heat Treatment
X-Ray Capabilities
Ultra-Sonic testing
Liquid Penetrant Testing
Welding
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